Kevan Atkinson

Mainali

www.mainali.com MAINALI is a company dedicated to the food machinery, especially for the meat industry, for over 30 years. We specialize in new machinery for the production and processing of meat and food products, cured meat, fresh and frozen cutting, fish, bakery and packaging. Our company has experience in the meat processing machinery market and can offer a professional treatment for all types of machinery, brands and models. Our experience and customers worldwide...

Learn More

TDF 1650 – TDF 1900 – TDF 2200

Posted in Colimatic, Colimatic, Machines By Process, Packaging, Traysealers, Traysealers

Overview Our traysealer machines mod. TDF1650, TDF1900, TDF2200 are designed for medium to high productions. Available with vacuum, protective atmosphere and/or skin function, these can be used with any kind of preformed tray. Thanks to their several Brushless motors, production cycles are optimized according the product specific features. Efficient collection of the trays is enabled with efficient pushers, with horizontal movement dedicated for each tray. Features Machine frame completely realized in stainless steel AISI 304L, laser-cut metal sheets, holding elements and frames are electrically weldedEach machine movement controlled by a dedicated Brushless servomotor, to , to allow, through electronic cams, interconnection between the different moving elementsEnergy recovery system, from machines motors during breaking. (KERS – Kinetic Energy Recovery System)Compatible with plastic, aluminum or polythene cardboard trays, with plastic top film made of aluminum or by polythene cardboardFunctioning on single or double lanes, with several different die configurationsHMI with new graphical interface, to allow an easier access to all machine functionsEasy parameter and recipe settings and system checkPossibility of MAP and skin process packagingConveyor Belts are servo-motor assisted, to allow correct trays positioning and distancing, according to the pushers collection phasePushers group, moved by nr. 2 Servomotors and electronic cams, to allow synchronization with moulds and trays dischargeTop film unwind is Servomotor assisted, to guarantee its right positioning. Ramps for speed increase and decrease, are provided for thin filmsRapid format change, thanks to the easy dismantling of the pushers and the moulds, and to the use of heated trolleysHigh Hygiene, with the realization of inclined surfaces and easy-removal belts systemAdditional devices: Automatic loading system (automatic feeding, dosing systems and de-nesters), end-line devices (labelers, check-weighers, cartoning machines and exit pack conveyers) and printersTouch screen HMI, which allows an easier access to all machine functions, user friendly parameters setting and machine checking Accessories Lid applicatorExit pack convergerAutomatic loading systemsChamber lid lifter (checkweigher)Additional moulds storageCheckweigherDosing unit for liquid and creamy productsLabellersHot foil/Ink-jet thermal transfer printerMetal detector and Ray-x controlAutomatic weigher dosing unitDouble reel-holderAutomatic robot loadingCheck-weigherPacks rejection systemPick & place loading...

Learn More

TDF1500

Posted in Colimatic, Colimatic, Machines By Process, Packaging, Traysealers, Traysealers

Overview The alveolar-chain packaging machine mod.TDF1500 is the best packaging solution for any solid, creamy or liquid product, packed into pre-formed trays or cups. The optional features to make this application unique are our: automatic tray / product /lid feeding, as well as the application of “aroma-saver“ lid applicator to re-close the trays, after the inner film lid removal. Machine functions An automatic cup/tray de-nester, correctly places them into the machine alveolar cavities The alveolar chain has different cavities, into which the trays/cups are hosted, in multiple rows, depending on their dimensions or configuration required The trays/cups are conveyed to the next step: dosing/filling/loading A dedicated mould system, seals the protective film lid. In this phase, if needed, it is possible to make the MAP process A dedicated system applies the outer lid “aroma-saver“, by collecting it from its stockpile At the exit the packs are aligned into a unique lane. FORM TDF 1500 MULTICAVITIES + LID APPLICATOR Cheese wedges from sales colimatic on Vimeo. TDF1500 advantages comparing to other Traysealers Less space needed in production/packaging areas, thanks to its compact frame (approximately 1/3 shorter than traditional lines). Considering that these machines are normally installed in aseptic places and clean rooms: the costs connected to space reduction, have a high incidence on the total production costs Our ALVEOLAR MACHINE TDF1500 is a much cheaper option, if compared to the other applications to make such a kind of packaging User Friendly: All the machine functions are managed by one PLC, one electrical panel and one HMI: simplifying operator’s job From a functional point of view, less controls grant a longer machine life, as well as improvements in safety features and handshakes with external systems This machine concept and features reduce the number of adjustments needed, to allow smooth indexing and positioning Versatility in terms of tray shapes: thanks to its features our ALVEOLAR MACHINE TDF1500 can handle any kind of tray and cup shape: even the ones with curved bottoms Higher production volumes, granted by multi-lane options, as well as by the dedicated cinematic motion, to improve speed and outputs...

Learn More

TDF 1000 E

Posted in Colimatic, Colimatic, Packaging, Traysealers, Traysealers

Overview Automatic traysealing machine TDF1000E, suitable to medium production outputs, sealing, MAP and Skin packaging options available. Features Machine manufactured in stainless steel Aisi 304, welded using stainless steel AISI 316 Maximum standard tray height: 110mm OMRON CP1LEM PLC with USB and 99 programs, for a fast managing of all the accessories and packaging options : sealing only, partial vacuum, modified atmosphere & skin OMRON touch screen color panel 7” for easy managing and control of programs and clear display of the alarm list BRUSHLESS driver pushers Temperature controller: for an accurate control of the sealing plate temperature Quick tool change system : two support handles for tooling and quick-release connectors, for the air and electrical supply https://youtu.be/2diGn_CRtlI Accessories Lid applicator Exit pack converger Automatic loading system Chamber lid lifter (Checkweigher) Additional mould storage Checkweigher Dosing unit for liquid and creamy products Labellers Packs rejection system Hotfoil/Ink-Jet thermal transfer printer Metal detector and Ray-x control Automatic weigher dosing unit Double reel-holder Automatic Robot loading Check-weigher Pick & place loading system...

Learn More

TDF 500

Posted in Colimatic, Colimatic, Machines By Process, Packaging, Traysealers, Traysealers

Overview Our semi-automatic tray sealing machines mod. TDF500 and TDF500 SA, are perfect for small productions, as well as new products market tests. Cardboard and plastic trays, can be sealed with or without MAP (modified atmosphere). Features Machine frame in stainless steel AISI 30 PLC with 10 program memory, for easy management of different recipes PLC also allows an easy managing of all the optional features and options, available on the machine Visual alarm display and incorporated diagnostic page PID Temperature control system and PT100 probe, to ensure an accurate control of the sealing plate temperature Easy machine positioning: machine on wheels Vacuum and gas (MAP) values controlled via a digital vacuum controller in the PLC Quick tool change system : two support handles for tooling and quick-release connectors, for the air and electrical supply Removable drawer for a better cleaning GAST COLIMATIC Tray-sealer TDF 500 Mini Colpac- SANDWICHES from sales colimatic on...

Learn More